CNC routers are commonly used for designing and manufacturing products. The ability to cut, drill or mill aluminum, metal & plastic components with precision is why CNC routers are widely used by manufacturers worldwide.
These CNC machines require lubrication systems during the machining process, which keeps the tool and workpiece cool.
Common CNC Router Lubrication Methods
The 2 primary methods are flood cooling and micro-lubrication. The most common, but least effective method is flood cooling. This method floods the tool and workpiece using gallons of toxic chemicals mixed with water. It’s very messy and requires extensive cleanup of tools, work areas and soaked cutting chips.
The 2nd method, which is more cost effective and produces higher quality results is known as Micro-Lubrication… or minimum quantity lubrication.
CNC Manufacturers Trust MagLube MQL Systems on Their CNC Machines
Additional Advantages of Using MQL Systems on These Machines
The ability to save on lubricants alone is important. But several other advantages make converting to MagLube a no brainer.
Because of the properties of our organic – biodegradable lubricants, you’ll experience superior surface finishes. Our systems and lubricants substantially reduce the friction during machining. By reducing the friction, we eliminate the heat caused during the process. This produces higher quality finished components.
Another advantage of using MagLube MQL is time savings. Time is money and unlike the extensive cleanup needed when flood cooling, MagLube’s systems require virtually no post-production cleanup, plus the cutting chips produced are dry, making it quick and easy to simply vacuum up and then recycle for even more revenue.
Specifics of Using MagLube’s Systems for Micro-Lubrication
MagLube’s One-Year Warranty on All MQL System Components
As mentioned in the points above, each system sold carries a one-year manufacturer’s warranty on all components and used in conjunction with our LD-300L lubricant, your CNC router will be producing the highest quality products you’ve ever produced.
Contact us today to discuss your machines and how we can help improve your processes. Don’t forget… our MagLube MQL systems also work perfectly on CNC milling, metal stamping, band saws, roll formers and any other machine needing lubrication.
Contact MagLube today
Having the most effective lubrication system on a CNC milling machine is critically important to maximizing efficiency, managing costs and producing the highest quality finished products. The vast majority of manufacturers out there are still using MWFs (metalworking fluids) and flood cooling to lubricate their milling process, which is quite surprising.
Why is this surprising you may be thinking? Well, since the introduction of MQL (minimum quantity lubrication) systems and lubricants, a small percentage of manufacturing engineers and operation managers have transitioned from toxic MWFs to MQL, also known as micro-lubrication. They have seen substantial improvements in virtually every measurable metric across the board when it comes to how MagLube cnc lubricants performs.
Many manufacturers are opting to “GO GREEN”. All MagLube lubricants are safe, non-toxic & biodegradable. Thus, a plant’s environmental impact can be dramatically reduced by utilizing MagLube products. We offer a full line of lubricants so no matter what your process entails we have a solution that will suit your needs.
Maglube is a global leader in the industrial lubrication industry. But there products
are not the typical petroleum based oil and their systems are highly customized and
retro-fitted for each metal working machine.
Industrial manufacturing has moved towards a more eco-friendly approach in their
manufacturing process, and Maglube's micor lubricants and MQL systems are on the
cutting edge of what is happening in this space in 2019.
A 21st century solution for industrial lubrication for you manufacturing facility.
In this video, we interview Vice President of Maglube to get the low down on how
they provide this ecologically friendly solution in manufacturing.
Read the blog post on their website about this interview by visiting:
Connect with Maglube on Social Media:
Minimum quantity lubrication is the 21st century solution to industrial manufacturing. Having biodegradable options for lubricating your machining process can transform your facility from an outdated, eco-unfriendly plant, to a green - eco-friendly business.
Maglube MQL is a custom solution to maximize every machine in your facility.
Check out more info about Maglube's custom MQL systems
Industrial Micro-lubrication systems
Maglube offers biodegrable industrial lubricants that are among the best in the world. We have 4 types that work on virutally every machining process there is in commercial manufacturing.
There are a lot of businesses that are looking at ways to be more eco-friendly. There are things that manufacturing businesses should consider. If you run a manufacturing business, making the actual manufacturing process eco-friendly can seem a bit daunting. However, there are a number of steps that you can work through which will make this transition much easier to handle.
Here's 5 important tips when planning.
1 - Consider New Equipment
One of the fastest ways to reduce the amount of energy your business is using will be to buy new equipment. Newer equipment has been created to use less energy to perform the same tasks as older equipment. However, many business owners are not open to this option because of the large upfront costs that come from this.
You do not have to replace all of the equipment in your business to benefit from the energy savings and the eco-friendly nature of them. This is why you need to complete this step after you have done your energy audit. The audit will tell you which machines are using the most energy and you can consider replacing these ones only.
While getting energy efficient equipment is important to be eco-friendly, there is another option. You could look at replacing machines that mark and brand your products with ones that do not require raw materials. This will reduce the reliance you have on materials which have a finite amount making your manufacturing process more eco-friendly.
2 - Start Getting Recycled Materials
If you are worried about the environment, your business is probably already recycling. However, there are many manufacturing business owners who do not realize that they could be using recycled materials in their processes. While recycling is important, buying recycled materials will make your business more environmentally conscious. There are many people who are worried that these materials will damage the quality of the product and this is simply not true.
The raw materials that you are using in the manufacturing process can harm the environment in varying levels of severity. You can easily get these raw materials from vendors who have recycled to get them, and they will be as good as new raw materials. Certain materials like steel, paper, and glass are easier to get from vendors who recycle. If you are unsure about the providence of the materials, you should look for closed recycling loop providers.
It’s also important to use biodegradable lubricants with your machines. Maglube is a good example of a company that can assist in setting that up.
3 - Find Out How Much Energy You Are Using
Before you start looking at the ways to make your manufacturing process more eco-friendly, you need to know how much energy you are actually using. This is due to the fact that you want to reduce the amount of energy when you adjust your process. If you do not know what you are using, you have no way of knowing if the steps you have taken are actually working.
The only way you are going to know exactly how much energy you are using is to complete an energy audit. You have to determine which machines are using the most energy and the percentage of energy that each process uses. Most business owners will find this hard to complete, but there are a number of services that you can hire who will help you complete your energy audit.
4 - Use Renewable Energy
Factories use a lot of energy, whether you have taken steps to reduce this or not. There is generally, only so much you can do in regards to reducing the energy used by your machinery. If you have done everything you can, you should look at how you are getting your energy instead. Also look at the efficiency of how your machines run. Maglube is a company that can help you improve the efficiency with their custom MQL systems.
Utility companies are not always the most environmentally friendly and you need to consider this. Fortunately, you can install renewable energy for your factory by having solar panels or wind turbines. While there is a chance that your renewable energy will not generate enough to cover the needs of the factory, it will help to reduce your reliance on fossil fuel energy.
There are some renewable energy providers that specialize in industrial needs and you should contact one of them. They will be able to determine what renewable sources you can use as well as the scale of operation that you need.
There are a number of ways that you can use to make your manufacturing more eco-friendly. Understanding the energy use of your factory is important because you will be able to see where you can cut back. If you are unsure about what you should be doing, there are companies that you can hire to help you. These companies will help your effects in building eco-friendly manufacturing.
5 - Recycle Your Waste
All manufacturing process will have waste and you need to consider what is being done with this. Created a closed loop manufacturing plant will ensure that you are as environmentally friendly as you can be in terms of your materials. Recycling the waste materials generated by your operations can save the planet and decrease your overall costs.
These are just 5 tips and suggestions. To assure you're doing everything possible, always have common sense during your planning.
Maglube has been custom designing MQL systems for their customers for over 2 decades. While other competitors use cookie cutter solutions that don't work so well with every application... Maglube takes pride in making sure every machine for every customer is working with maximum efficiency.
When used with Maglube's organically formulated lubricants, these custom micro lubrication system are the top performing systems throughout the USA.
To contact Maglube to speak with a representative about setting up your facility with an efficient Maglube system, call us today. (800) 441-2023
For decades, industrial manufacturers have used flood coolants to help lubricate machines and tools while machining and metal working. The heat produced during the metal on metal cutting process can reach temperatures high enough to degrade or even destroy the cutting piece and the tools used during that machining process. So, using flood coolants to reduce this heat has been the most common method used for some time. While it does provide some heat reduction by quenching, it has many downsides.
Micro lubricants use only microscopic amounts of the lubricant, which is applied in the exact spot needed during the cutting, or machining process. Because of the chemical composition of the lubricant, it forms a thin coating on the cutting tool and work piece. If the lubricant is formulated properly, like the micro lubricants developed by Maglube, it can provide up to 300 times the lubricity of some flood coolant fluids. This is due to the chemical make up of the lubricant.
With the introduction of MQL or micro lubrication, we’ve eliminated a potentially eco-unfriendly part of the process. Because minimum quantity lubrication uses such a small amount of fluids, there’s no need for cleanup after a production run. Contrast that to a production run using petroleum-based flood coolants and you’ll quickly understand why micro lubrication is far more ecologically acceptable in today’s manufacturing process.
With up to 99.9% of the lubricant being used or burnt up during the cutting process, there’s nothing remaining that needs to be disposed. That’s just not the case with the fluids used in flood cooling. These chemicals have the need to be disposed properly. But many facilities don’t do this. They simply hose down their machines after production, allowing those eco-unfriendly wastes to be washed down the drain, eventually making it back into the environment.
In today’s industrial world, increased caution has been taken by industries to help realize environmental conservation and to reduce pollution to the environment in almost all sectors. Various companies are encouraged to adapt to this new philosophy and have begun advocating for eco-friendly lubricants in metal working. Over the years new generation toxic free oils have been developed to replace hazardous lubricants that previously polluted the environment and endangered nature itself.
After quite a bit of developmental research as well as extensive research, ecologically safe lubricants were created as an ideal solution to cater for both lubrication solutions for industry and the world vision of protecting the environment. They are made from safe and degradable materials that enable it to naturally be eliminated after use. These materials are renewable and this also prevents the depletion of the earth’s minerals. This is a huge step away from the alternative petroleum based lubricants.
Micro Lubricants Developed by Industrial Manufacturing Companies
Therefore, it has been easy for companies that offer lubrication solutions for industry to promote and sell these products without much hassle, as they are available worldwide. A leading innovator in the MQL or minimum quantity lubricant industry is Maglube, an industrial lubrication company. More information about Maglube can be found on their website.
Eco friendly lubricants used in metal working are high quality oils used for specialty purposes such as machining and metal working lubrication processes. They can be semi synthetic or fully synthetic, but what matters most is their biodegradable quality and this makes them highly compatible with the environment.
These eco-friendly lubricants can be used in almost all processes; however, they are highly used in areas where contact with the environment is constant and frequent. Such applications require the use of environmentally compatible lubrications.
Biodegradable lubricants are recommended for many applications
Eco friendly rail lubricants. Railway lines are laid in almost all countries of the world, if not all of them. Their proximity to the earth is quite obvious, making them a target for environmental conservation. In this aspect, ecologically safe lubricants have become the most common practice, due to the lubricants high degradation speed.
Another environmentally sensitive application is in oil rigs over the ocean. The ocean has been subjected to massive pollution over time and steps have been taken globally to counter this devastation. In this case many industries in contact with natural water bodies opt to use eco-friendly lubricants used in metal works, to meet their lubrication solutions in industry.
Eco friendly lubricants come with several advantages over the old technology. They have been known to perform much better than previous lubrication solutions. Over time and with improvements using available technology, vegetable-based lubricating fluids have proved to be superior to petroleum-based lubricants, especially if combined with the new additives for metal working fluid. Their polarity makes them more compatible to metal, therefore they deliver more effective lubrication to metal surfaces. This is an added advantage especially in heavy-duty metal working where a high level of lubricity is required for optimal results.
Maglube has developed micro-lubrication systems that have up to 300 times the lubricity of previously common flood coolants.
Additionally, these biodegradable lubricants are known to foster worker health. Safety requirements set out by regulatory bodies stress the need to protect workers as much as feasibly possible. In metal works, especially in high pressure cutting, metal and lubricants are deposited into the air as fine mist. Maglube’s micro lubricants pose less of a threat to the worker as they are bio-degradable.